Proviso Systems Ltd

The Condition Monitoring Experts

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Condition Monitoring

Proviso Systems Ltd are a UK based condition monitoring / predictive maintenance company who provide world class products, services, training and support predominantly to the UK market.
  1. Ultrasonic Air Leak Detection Service UK

    ultraestimator

    Ultrasonic Air Leak Detection Service

    The advantage of Ultrasonic leak detection technology is simple to understand. Ultrasound is a high frequency, short wave signal. When compared with the sounds we humans can hear, the size of the sound waves are extremely small. This property provides advantages: it is very directional, can be used in noisy environments and are easy to use.
    Leaks cost money; affect product quality and can wreak havoc with the environment. Ultrasonic leak detection can often locate the problem, whether the leakage occurred in a liquid or a gas system.
    The reason ultrasound is so versatile is that it detects the sound of a leak. When a fluid (liquid or gas) leaks, it moves from the high pressure side through the leak site to the low pressure side, where it expands rapidly and produces a turbulent flow. This turbulence has strong ultrasonic components. The intensity of the ultrasonic signal falls off rapidly from the source, allowing the exact spot of a leak to be located.
    Vacuum leaks may be located in the same manner; the only difference being that the turbulence will occur within the vacuum chamber. For this reason, the intensity of the sound will be less than that of a pressurized leak. Though it is most effective with low-mid to gross leaks, the ease of ultrasonic leak detection makes it useful for most vacuum leak problems.
    Steam traps are also inspected easily with ultrasonic translators. During examination, the steam trap is touched with the contact probe. By listening to the trap operation and observing the meter, trap condition can be interpreted. The speed and simplicity of this type of test allow every trap in a plant to be routinely inspected.
    In compressed air systems it is easy to evaluate the financial costs of leaks on the system if details of the compressor are known.
    Using our Estimator the leaks found are calculated into an annual lost air cost using the kW/Hr costs and the CFM values detected by the ultraprobe. This gives the client an estimation of how much they are paying to feed the leaks.

  2. Infrared / Thermographic Inspection Service UK

    Why Do We Provide A Thermal Image Service?


    thermal image survey
    Thermography is used as it is a highly flexible and effective diagnostic technique due to its:-
    1. Non-contact implementation.
    2. Can safely measure the temperature of moving objects, very hot objects (Up to 2000°C) and high voltage objects.
    3. Thermal Imaging gives us an overall temperature profile of the subject rather than the temperature at one point.
    4. Images can and should be taken live.
    5. Determine when maintenance is required.
    6. Planned maintenance instead of costly outages.
    7. Increased output.
    8. We control the equipment instead of the equipment controlling us.
    9. SAVE MONEY !!!

    Applications


    Diverse Electrical Applications
    Electrical Applications: -

    1. MOTOR CONTROL CENTRES (MCC)
    2. CIRCUIT BREAKERS
    3. TRANSFORMERS
    4. BUSBARS
    5. SWITCHGEAR
    6. RELAY PANELS
    7. FUSES
    8. SUBSTATIONS
    9. TRANSFORMERS
    10. STANDBY BATTERY BANKS

    Mechanical Thermal
    Mechanical Applications: -

    1. VALVES
    2. PUMPS - BEARINGS
    3. OIL COOLERS
    4. INSULATION
    5. STEAM TRAPS
    6. STORAGE VESSELS
    7. PRODUCT LEVELS
    8. FURNACE & KILN REFRACTORY

    Building Thermal
    Building Applications: -

    1. HEAT LOSS/ENERGY CONSERVATION
    2. WATER INGRESS
    3. CAVITY FILL INSPECTION
    4. TIE BRIDGING
    5. UNDER FLOOR HEATING INSPECTION
    6. UNDERGROUND HEATING PIPE LEAKS
    7. FLAT ROOF INSPECTION
    8. STRUCTURE DETECTION

    Process Thermal
    Process Monitoring: -

    1. PLASTIC EXTRUSION
    2. BOTTLE / CAN FILLING
    3. CASTING / MOULDING
    4. PAPER MAKING
    5. PRINTING


    Other Applications: -

    1. Concrete integrity inspections
    2. Concrete Water Heated floor inspections for leaks and temperature distribution
    3. Flat roof leak detection for buildings, plants, facilities
    4. Power generation generator inspections.
    5. Power Plant boiler flue gas leak detection
    6. Electronic R&D
    7. Substation Electrical inspections, transformers and capacitor evaluation
    8. Medical Thermal
      Overhead urban and rural distribution electrical inspections
    9. Heat ventilation air conditioning equipment evaluation
    10. Cold Storage cooling losses
    11. Refinery process line insulation loss or leak detection
    12. Refinery process evaluation
    13. Heat exchanger Quality and efficiency evaluation
    14. Furnace refractory (insulation) inspections
    15. Furnace Internal flame evaluation and tube inspections
    16. Flame propagation explosion analysis
    17. Research and development applications
    18. Design proto typing evaluation
    19. Motor racing suspension and tire contact diagnostics
    20. Brake and engine systems evaluation for performance and cooling efficiencies
    21. Printed circuit board evaluation and trouble shooting.
    22. Medical injury examinations for whiplash, back injuries, Carpal Tunnel
    23. Diseases evaluation, breast cancer, arthritis and many more
    24. Dentistry, tempromandibular jaw dysfunction and more
    25. Sports injuries and evaluation, and therapy progress
    26. Equine (horse) injury examination, stress fractures, lameness
    27. Airborne applications
    28. Pipeline inspection, leak detection, stress corrosion cracking areas
    29. Environmental inspections, pollution dumping, thermal dumping of waste water
    30. Fire Mapping, hold over fires, fire line and mop-up inspections
    31. High Voltage Aerial Electrical inspections for transmission lines
    32. Search and rescue
    33. Covert surveillanceThermal Eye IR



    Always remember Thermal imaging is only limited by the innovation of the user.
    See things in a different light.. Contact us Today.
  3. Balancing / Imbalance Correction Service UK

    IN-SITU IMBALANCE CORRECTION SERVICE

    vbBalancer
    vbBalancer Screenshot
    vbBalancer Screen
    Imbalance exists to some degree in all machines, and is characterised by vibration at a frequency of once per revolution. In the absence of high resolution analysis equipment, imbalance is usually first to get the blame for excessive once per revolution vibration. A state of imbalance occurs when the centre of mass of a rotating system does not coincide with the centre of rotation.
    Imbalance can be caused by a number of things including incorrect assembly, material build-up, rotor sag, thermal growth and component loss.
    Along with misalignment, unbalance causes more premature and catastrophic failures in rotating machinery than any other fault.
    We are able to balance all sizes of fans in-situ in either single or dual planes without the need to remove them from their locations using our state of the art portable vibration data collectors with built-in balancing programs.
    Benefits of balancing In-Situ.
    1. Pre Balance vibration checks can be carried out to pinpoint the issue before balancing commences.
    2. Can be carried out whilst adjacent machinery remains operable.
    3. No requirement to dismantle and reassemble equipment to enable balancing of machine components.
    4. Reduces downtime, labour and material costs.
    5. Can be planned into scheduled short time outages such as mould or process changes.
    6. Extends bearing and machine life.
    7. Reduces the possibility of catastrophic failures.
    8. Improves safety.
    9. Improves production quality.
    Example Data from a Balancing Run
    The vbBalancer / vb7 provide a post balance summary report.
    Post balance summary report









    A before and after vibration plot can also be included in any post balance reports.
    Before and After Balance Data 1











    Need something more dynamic?
    If you need something more capable of reacting to imbalance whilst your machinery is still running take a look at our online options.
    Automatic Online Active Ring Balancers - Constantly monitors vibration levels and makes balance weight corrections in real time without the need to stop.
    vbOnline - Monitor your machinery online and plan interventions armed with upto the second information.
    vbBalancer / vb7 & vb8 - Purchase your own data collector / balancer and carry out the corrections on your own terms.


  4. Vibration Analysis Services UK

    Vibration Monitoring & Analysis Service


    Vibration ServiceAs a quality service provider, Proviso Systems offer custom designed vibration monitoring and analysis support packages for companies, both large and small. Our client list extends from major blue-chip corporations to SME's across a broad spectrum of industry including power generation, food, chemical, aerospace and manufacturing. We can also provide training for your operatives and, as an authorised distributor for some of the latest condition monitoring technology, we can supply a wide range of hardware, software, sensors and systems at highly competitive prices.
    Whether you require information on our service contracts or would like assistance setting up your own condition monitoring program we have the expertise to help you in your endeavour.

    Benefits of Vibration Monitoring

    vibration_analyst
    1. Widely Applicable
    2. Consistent Across All Equipment
    3. Simple Data Comparison
    4. Early Problem Detection
    5. Strong Fault Diagnosis (Installation, Manufacture, Component & Lubrication etc)
    6. Walk around / Real Time & Online Data Acquisition
    7. ISO & Dynamic Alarm Set Points
    8. Increase Plant Uptime / Profits
    9. Extend Maintenance Periods / Reduce Spares Stock
    10. Improve Shutdown Scheduling

    Vibration Monitoring Services Offered

    Audits - We'll assess your plant and give recommendations and requirements.
    In House Systems - We can assist you in the best way to setup and maintain your own in house vibration monitoring program.
    Vibration Monitoring Service - Routine data collection, analysis and reporting carried out by us.
    Vibration Analysis - You collect the data and we will analyse it and report back our findings.
    Trouble Shoots - One off diagnosis and analysis of machine vibration problems.
    Commissioning - A full vibration monitoring report prior to plant handover and acceptance.
    System Setup - No matter whose product you have we can assist in setup and best practice.
    Balancing - We can balance machinery in-situ.
    Seismic Monitoring - We can monitor for undesirable or excessive vibration during demolition / construction etc. 

  5. Proviso Systems Ltd - Condition Monitoring Services

    Condition Monitoring Services UK

    Our multi-technology Condition Monitoring Services programmes may include some or all of the following methods, which then enables a comprehensive Maintenance Strategy and Schedule of Planned Preventative Maintenance (PPM) to be implemented:
    vibration_analystAs a recognised leader in the field of condition monitoring service techniques, we utilise vibration analysis in a wide variety of rotating machinery applications. Potential problems such as imbalance, looseness, instability of mountings, gearbox and bearing deterioration, misalignment of couplings, and lubrication deficiency can all be easily detected. Early identification of these machine conditions reduces the chances of secondary component damage, improves reliability and therefore maintains efficiency.
    Oil Lab
    Our on-site fluid sampling and advanced lab analysis enable us to monitor oil condition and contamination in addition to identifying abnormal machine wear and debris levels. Lubrication programmes can then be introduced, which will improve machine life and help save you money.


    Motor Thermal Image
    Thermal imaging has proved to be a critical element of the condition monitoring process. We utilise the latest in thermal imaging technology to provide a highly accurate indicator of emerging problems.
    Electrical surveys, are used to identify high resistance joints, overloading and localised heating.
    Mechanical surveys help to uncover component deterioration, friction, misalignment and temperature dependant process disorders,
    Building surveys show heat loss through inadequate insulation across the building envelope and assist in the location of leaks.

  6. FLIR EXX Series Thermal Imaging Camera for Electrical & Mechanical Applications

    FLIR EXX Series Thermal Imaging Camera for Electrical & Mechanical ApplicationsFLIR exxSeries

    Advanced Thermal Imaging Cameras for Electrical & Mechanical Application
    It takes the right tools to quickly identify potential points of failure in an electrical or manufacturing environment, especially since many of these components are impossible to reach. That's why the new FLIR Exx-Series of advanced thermal imaging cameras offer superior resolution, precise laser-assisted autofocusing, and the option of interchangeable lenses – so you can target any component, survey from top to bottom, and avoid costly shutdowns.

    Advanced Thermal Imaging Cameras for Building Applications
    The new FLIR Exx-Series cameras offer superior sensitivity and a true 42° field of view (FOV) in an easy-to-use, handheld platform. These cameras can detect the first signs of building deficiencies and water intrusion and then measure the damaged area – right on the screen. All this performance is delivered in a rugged, ergonomic camera designed for safe and easy one-handed operation.
    FLIR EXX Series Features

    FLIR EXX-SERIES SPECIFICATIONS

    Features by CameraE75E85E95
    IR Resolution320 x 240 (76,800 pixels)384 x 288 (110,592 pixels)464 x 348 (161,472 pixels)
    Object Temperature Range-20°C to 120°C (-4°F to 248°F)
    0°C to 650°C (32°F to 1200°F)
    Optional calibration: 300°C to 1000°C (572°F to 1830°F)
    -20°C to 120°C (-4°F to 248°F)
    0°C to 650°C (32°F to 1200°F)
    300°C to 1200°C (572°F to 2192°F)
    -20°C to 120°C (-4°F to 248°F)
    0°C to 650°C (32°F to 1200°F)
    300°C to 1500°C (572°F to 2732°F)
    Time-lapse (Infrared)NoNo10 sec to 24 hours
    Spotmeter1 in live mode3 in live mode3 in live mode
    Common FeaturesExx-Series
    Detector Type and PitchUncooled microbolometer, 17 µm
    Thermal Sensitivity/NETD< 0.03°C @ 30°C (86°F)
    Spectral Range7.5 - 14.0 µm
    Image Frequency30 Hz
    Imaging and Optical Data
    Field of View (FOV)42° x 32° (10 mm lens), 24° x 18° (18 mm lens), 14° x 10° (29 mm lens)
    Minimum Focus Distance0.5 m (18 mm lens)
    F-Numberf/1.3
    Lens IdentificationAutomatic
    FocusContinuous, one-shot laser distance meter (LDM), one-shot contrast, manual
    Digital Zoom1-4x continuous
    Exx-Series Family
    FLIR Exx-Series Datasheet
    (Electrical and Mechanical Applications)
    FLIR Exx-Series Brochure
    (Electrical and Mechanical Applications)
    FLIR Exx-Series Datasheet
    (Building Applications)
    FLIR Exx-Series Brochure
    (Building Applications)
    Contact us for more information
  7. FLIR T500-Series ™ Professional Thermal Imaging Cameras

    FLIR T500-Series ™
    Professional Thermal Imaging CamerasFLIR T500 Series

    The new FLIR T500-Series has the features professionals need to accurately troubleshoot hot spots and potential faults. With the 180° rotating lens platform and a bright 4” LCD, FLIR T530/T540 cameras are engineered to help users diagnose hard-to-reach components in any environment. Advanced on-camera measurement tools, laser-assisted autofocus, and FLIR’s industry-leading image quality ensure you’ll find and diagnose problems quickly.
    MAKE CRITICAL DECISIONS QUICKLY
    Laser-assisted autofocus guarantees you’ll get the tack-sharp focus needed for the most accurate temperature readings, while FLIR Vision Processing™ - powered by MSX®, UltraMax®, and proprietary adaptive filtering algorithms - ensures crisp thermal imagery.
    FLEXIBLE AND EFFICIENT
    The T500-Series' optical block rotates 180°, making these cameras the most versatile and ergonomic camera in the T-Series line-up. Image targets at any angle - comfortably - all day long, without bending your body or wrist.
    MAXIMIZE SAFETY
    Scan for potential faults from a safer distance and over larger areas thanks to a selection of intelligent, interchangeable AutoCal™ optics, outstanding temperature measurement accuracy, and up to 464 x 348 (161,472) true native resolution.
    FLIR T500 Features

    FLIR T500-SERIES SPECIFICATIONS

    Features

    T530T540
    IR Resolution320 x 240 (76,800 pixels)464 x 348 (161,472 pixels)
    UltraMax® Resolution307,200 effective pixels645,888 effective pixels
    Object Temperature Range-20°C to 120°C (-4°F to 248°F)
    0°C to 650°C (32°F to 1202°F)

    Optional Calibration:
    300°C to 1200°C (572°F to 2192°F)
    -20°C to 120°C (-4°F to 248°F)
    0°C to 650°C (32°F to 1202°F)

    Optional Calibration:
    300°C to 1200°C (572°F to 2192°F)
    Digital Zoom1-4x continuous1-6x continuous
    Panorama Image ModeNoYes

    PRODUCT LITERATURE

    Download the brochure or Contact us for more information.
  8. FLIR C2 Offer

    FLIR C2 White Bckd

    Buy a FLIR C2 and get 3 full years of product warranty

    What do you have to do? 
    • Buy a FLIR C2 between April 15 2016 and September 30, 2016 
    • Register your product at the FLIR Customer Support Center*
    • Enjoy your FLIR C2
    What do you get?
    • Three years of full product warranty. FLIR will repair or replace your FLIR C2 if it has a technical problem
    • Ten year warranty on the detector
    Contact Us for more details
    *To qualify for FLIR’s 2-5-10 Limited Warranty, Purchaser must fully register the Product directly with FLIR at http://www.flir.com WITHIN SIXTY (60) DAYS of the date the Product was purchased by the first retailcustomer (the “Purchase Date”).QUALIFYING PRODUCTS THAT ARE NOT REGISTERED ON-LINE WITHIN SIXTY (60) DAYS OF THE PURCHASE DATE WILL HAVE A LIMITED (1) YEAR WARRANTY FROM THE ORIGINAL DATE OF PURCHASE.
  9. Spring/Summer deals on any FLIR Camera

    BOBO - CAMERAS LEFTGet the right tool for the job! Spring/Summer Deals!

    Buy any FLIR thermal imaging camera
    and get a 15% discount on a FLIR test & measurement tool of your choice

    FLIR Systems is not only a full line supplier for thermal imaging camera, we also produce a wide range of Test & Measurement tools including a FLIR exclusive portfolio of Infrared Guided Measurement (IGM) equipment like the FLIR CM174 and FLIR MR176.
    If you buy a FLIR thermal imaging camera between April 15, 2016 and September 30, 2016, we offer you a FLIR Test & Measurement tool at a 15% discount. 
    Contact Us for more details
    Offer not valid for FLIR C2 thermal imaging camera and TG models
    Promotional offers can not be combined.
    Images used for illustration purposes only. © Copyright 2016, FLIR Systems Inc. All other brand and product names are trademarks of their respective owners. Technical specifications subject to change without notice. All offers are valid from April 15th – September 30th, 2016, this promotion can not be combined with any other FLIR promotions or campaigns. This promotion is valid in EMEA only. Prices: MSRP, excluding VAT and import duties.
  10. FLIR EX-Series / FLIR EXX-Series Spring/Summer Deals

    Ex-exx-spring-dealsMore Pixels - Same Price!

    FLIR E5

    FLIR Ex-Series cameras are point-and-shoot thermal imaging cameras that give you access to a new dimension. A FLIR Ex-Series camera is an affordable replacement for a spot pyrometer. It provides a thermal image with temperature information on every pixel. The combined image storage of the new MSX®, thermal and visual formats make the cameras incomparably easy to use.
    Unique opportunity:
    Until September 30th, 2016 you can buy a FLIR E6 at the price of a FLIR E5 and a FLIR E5 at the same price as a FLIR E4. YOU SAVE: up to 799 £
    FLIR E4FLIR E5FLIR E6
    Image quality80 x 60 pixels120 x 90 pixels160 x 120 pixels
    Sees temperature differences0.15 °C0.10 °C0.06 °C
    Measurement modesCenter spotCenter spot, area with max./min.1 Spot (center);
    1 Area Box (Min/Max);
    Isotherm (above/below)
    Normal MSRP excl. VAT723 £1,232 £2,031 £
    Today’s MSRP excl. VAT 723 £ 723 £ 1,232 £
    * Only one upgrade per purchase

    FLIR E60(bx)

    FLIR Exx-Series has a variety of different resolutions to choose from. On top of that the variety of interchangeable lenses lets you switch to wide angle for capturing more of the scene in one shot or telephoto to see and measure temperatures on distant and smaller targets. Manual focus helps you dial in the sharpest clarity and finest accuracy. Features like MSX and a simple touchscreen make the FLIR Exx-Series a great tool for the professional thermographer.
    Unique opportunity:
    Until September 30th, 2016 you can buy a FLIR E60(bx) at the same price as a FLIR E50(bx).YOU SAVE: 1,817 £
    FLIR E50(bx)FLIR E60(bx)
    Image quality240 x 180 pixels320 x 240 pixels
    Sees temperature differences of< 0.05°C< 0.05°C
    Dual-bay Charger & Spare BatteryOptionalIncluded
    Normal MSRP excl. VAT4,357 £6,147 £
    Today’s MSRP excl. VAT 4,357 £
    Contact Us for more details

    * Only one upgrade per purchase. Images used for illustration purposes only. © Copyright 2016, FLIR Systems Inc. All other brand and product names are trademarks of their respective owners. Technical specifications subject to change without notice. All offers are valid from April 15th – September 30th, 2016, this promotion can not be combined with any other FLIR promotions or campaigns. This promotion is valid in EMEA only. Prices: MSRP, excluding VAT and import duties.

Newsflash

The newly introduced FLIR E Series, customers can put the power of thermal imaging at work in their facility. Range includes E3, E4, E5, E6 and are also available as building (bx) models.

You have a choice
FLIR offers a wide variety of products for predictive maintenance applications. We do this because we think that you, our customer, has the right of choice. That is exactly the reason why we are offering a full range of products.

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